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Digital Transformation

Overview

Third Eye empowered Urban Ladder with a digital transformation solution, integrating a track-and-trace application and ERP system. This streamlined production workflows, reduced delays, optimized material usage by 30%, and improved inventory accuracy by 45%, enabling faster order fulfillment and scalable operations.

  • • Limited Visibility: No centralized platform to monitor production stages, leading to bottlenecks.
  • • Manual Tracking: Processes were manually recorded, increasing the chances of errors.
  • • Inventory Mismanagement: Inaccurate tracking of inventory resulted in wastage or stockouts.
  • • Inefficient Material Usage: Suboptimal ply cutting led to material wastage and higher costs.
  • • Order Processing Delays: Lack of synchronization between departments caused slow order fulfillment.

    • Our Solution

    Third Eye collaborated with Urban Ladder to develop a robust Track and Trace Application along with a customized ERP-Inventory Management System, streamlining their operations and optimizing material usage.

    Key Components

  • • Track and Trace Application:
    • ‣ Order lifecycle management with real-time tracking.
    • ‣ Stage-wise production tracking (Cutting, CNC Processing, QA, Packing).
    • ‣ Mobile application for factory floor staff to scan QR codes and update progress.
    • ‣ Admin dashboard providing comprehensive production oversight.
  • • ERP-Inventory Management System:
    • ‣ Material tracking for raw materials, in-process items, and finished goods.
    • ‣ Automated reordering to avoid material shortages.
  • • Cutting Optimization Module:
    • ‣ Algorithms to minimize material waste by up to 30%.
    • ‣ Real-time dynamic cutting patterns for efficient ply layouts.
  • • Order Management and Logistics:
    • ‣ Seamless integration for tracking loading, unloading, and delivery activities.
    • ‣ Real-time notifications for logistics teams and clients.

    • Technology Stack

  • • Track and Trace: Real-time production stage tracking and automation.
  • • ERP System: Integrated inventory and resource management.
  • • Cutting Optimization: Algorithms to minimize material waste by up to 30%.
  • • Data Analytics: Dashboards for real-time insights and decision-making.
  • • Integration: Seamless collaboration with logistics and production teams.



    • Key Outcomes and Impact

  • • Operational Efficiency: Reduced production time by 40% and manual errors by 50%.
  • • Optimized Material Usage: Cutting optimization reduced material wastage by 30%.
  • • Enhanced Visibility: Real-time monitoring improved transparency and foresight.
  • • Accurate Inventory Management: Reduced discrepancies by 45%, ensuring timely material procurement.
  • • Increased Order Fulfillment: Faster cycles enabled handling of 20% more orders without additional resources.
  • • Scalable System: Designed to accommodate larger production capacities as operations expand.

    • Conclusion

    The collaboration between Third Eye and Urban Ladder stands as a testament to how digital transformation can drive efficiency and innovation in manufacturing processes. By integrating track and trace capabilities with ERP systems, Third Eye empowered Urban Ladder to streamline workflows, optimize resource utilization, and deliver superior products to their clients.


    This case study reflects Third Eye's commitment to delivering high-impact solutions that enhance productivity and operational excellence in manufacturing and interior design industries.